Recently I broke with my long-standing policy of never spending more than $15 on a whistle and ordered a Shaw. One of the first things I noticed is that the blade is not flat, but is kind of arched/peaked: --^–. Not that extreme, mind, but I’d estimate the angle to be about 178-179 degrees off horizontal. I’ve never seen this before on a whistle; I mean, my Clarkes all have a pronounced --v-- configuration but I think that’s just how they’re made. All my plastic-headed whistles of course have a flat lip.
Also, the top of the windway is not flat either - it’s wavy and there are marks on both it and the blade section that look as if the tool being used may have bounced or skidded. For that, I just cut a small piece of .5 mm plastic and slipped it into the gap between the plug and the metal to create a perfectly flat surface and lessen the windway gap a hair. That seems to have made a slight improvement in the sound/breath requirement, but the lip is still something I’m concerned about.
So, before I go messing around with reshaping it, I’m wondering if any other Shaw owners can tell me if this is normal or not? Thanks!