How to make a High E Whistle with good intonation

I needed a high E for a specific recording and so made one from an old Generation Eb. I know people have made them saying cut off between 10 - 14mm from top end and some even from bottom, but this throws the scale out, the intonation is really poor when blown straight as a friend has one all cut from the top. I found an old book in Edinburgh Music Library advising the gaps required for different keys of whistle. For a great E whistle from a Generation Eb, I worked out that you require to take 6mm off the top and 8mm off the bottom. I tested blindly against a tuner so I wouldn’t bend into pitch myself as I wanted an accurate scale over 1.5 octaves. Every note bar the low F# is solid and that low F# is only very fractionally out and that’s because the bottom hole could be only 0.5mm smaller to be perfect. Note: I had a few Ebs from my teaching classes in olden days and took the worst original one and after the conversion, it’s actually a much better playing and sounding whistle. Hope this helps someone as an E in a session could be great for some tunes and the first one I’ve made is relatively warm and not overly shrill even at the top.

I haven’t done the High E thing, but I’ve made a C# out of a Generation C and a B natural out of a Generation Bb.

I didn’t use measurements but did it by ear. The important thing is to chop and carve in the right sequence:

  1. chop the top so the upper-hand notes, the notes emitting from holes 1, 2, 3, and 4, are in tune to the new key.

  2. chop the bottom so “bottom D” and “middle D” are in tune to the new key.

  3. carve out hole 6 to bring “E” up to pitch.

  4. carve out hole 5 to bring “F#” up to pitch.

In making my Generation B natural and Generation C# only hole 6 and hole 5 needed to be carved, the other holes being good.

I also made a stretched Generation A (long before the Freeman was available) by soldering on a slightly larger tube and cutting all the holes.

All these whistles play perfectly in tune.