I just read FoMRHI’s Comm 2070, where Arthur Benade advises on Cutting of the flute’s embouchure.
This is real info, otherwise very rare. Boehm says 7° undercut, but almost nothing else. Jonathon Landell knows his stuff, and can train you in one of his flutemaking courses. To the machinist: holding the flute between centers above the milling table, the X-axis extends left-to-right; the Y-axis extends front-to-back; the Z-axis runs up and down.
The flatness (YZ plane) is advocated almost everywhere in the flutemaking world. Terry knows that this surface is where the airjet strikes (I call it the “angle of impingement”). It affects how the instrument supports high notes versus low notes. Too much, and the flute doesn’t seem to want to get out of the low notes (strange harmonics). To play higher notes, the airjet must take a different angle of impingement, and the player finds himself searching for a strikepoint that is above the edge of the chimney wall, out of the hole: The tone disappears! I know that flat is best; it seems that a curved surface on the blowing wall (YZ plane), combined with the all-important function of jet-switching, will lead to unpredictable behavior (manifesting as a loss of control).
Benade establishes an azimuth (XY plane) of ±60° (=120° included angle). The blowing wall must be flat (YZ plane) along this entire arc (XY plane). He also points out that the undercut needs to be held in relation to the central axis of the blowhole itself (all around the Z axis, not a simple Y offset as shown). I have dovetail-shaped cutters that give me the 7° undercut as specified. It is ironic that Benade’s drawing implies a method that would NOT give this 7° undercut at the ends of the 120° arc (should the correct angle be scraped by hand to increase it?). The drawing shows the hole being drilled on a line that does NOT pass thru the central axis of the flute bore. This Y-offset handily effects the 7° undercut, but only at 0° azimuth (while at the ±60° ends, it’s less). If the cutter had 7° per side, we’d align the axes and we’d be all set.
I’m inclining to think that the general shape (ellipse, stretched semicircle, rounded rectangle) means less in relation to the other parameters.
Outside the 120° blowing edge (i.e., from 4:00, leading CCW to 8:00), the walls should not be parallel. I’ve had good results when the wall is convex (when it bulges into the blowhole cavity). Another cutter does this job.
The last significant parameter is the extent of sweeping undercut on the back wall and at the back corners (10:30 and 1:30). The sides of the blowhole (along the bore) do not have such extreme sweeps. The finished blowhole can be seen as an ellipse when viewed from the outside. If we were to cut the flute open, the back wall and back corners would more closely resemble half a rounded rectangle.
I don’t want to say the tuning (accurate musical scale) is unimportant. However, tone and playability are king. Players “light up” when playing and tone improve. The software does nothing to improve these latter factors, as far as I know.